如何保證金屬(非金屬)金剛砂耐磨地坪漆施工質量?(1)充分認識環氧地坪施工的重要性“七分材料,三分施工”這句話是涂料行業長期以來用于表達施工對涂料使用的重要性的。對于環氧耐磨地坪來說,則更是如此。從使用角度來說,環氧耐磨地坪有一些性能方面的特殊要求,例如長時間承受動,靜荷載。經受長久的摩擦力和剪切力,酸,堿等各種有腐蝕性介質的長時間腐蝕等。這些特點除了對材料的性能有特殊要求外,對施工質量則有更嚴格,更專業化的要求。
How to ensure the construction quality of metal (non-metal) diamond abrasion-resistant floor paint? (1) To fully understand the importance of epoxy floor construction, "Seven parts of materials, three parts of construction" is a long-term expression of the importance of construction to the use of coatings in the paint industry. This is especially true for epoxy wear-resistant floors. From the use point of view, epoxy wear-resistant floor has some special performance requirements, such as long-term bearing dynamic and static loads. It has been subjected to long-term friction and shear force, long-term corrosion of various corrosive media such as acid, alkali, etc. In addition to the special requirements for the performance of materials, these characteristics have stricter and more specialized requirements for the construction quality. 對此必須具有充分的認識,從基層處理的打蠟拋光的每一道工序都是應該嚴格對待,慎重處理,絕不能大而化之,以免生產施工質量問題。
We must have a full understanding of this. Every process of waxing and polishing from the grass-roots level should be treated strictly and handled cautiously, so as to avoid the quality problems of production and construction.
(2)應注重基層的質量和對基層的處理
(2) Attention should be paid to the quality of grass-roots units and the treatment of grass-roots units.
混凝土基層的質量顯著地影響環氧耐磨環氧地坪質量。
The quality of concrete base significantly affects the quality of epoxy wear-resistant floor.
例如,基層的表面強度,平整度,養護情況,表面的酸堿性,基層的結構和含水率都會影響環氧地坪的質量,嚴重時甚至導致施工失敗。
For example, the surface strength, smoothness, maintenance, surface acidity and alkalinity, the structure and moisture content of the base will affect the quality of the floor, and even lead to construction failure in serious cases.
例如,有寫施工企業在施工時對基層的檢查和水平比較低,對基層處理的重視不夠,以致在地坪漆施工不久出現各種質量問題。
For example, some construction enterprises pay less attention to the inspection and level of the grass-roots during the construction, and pay less attention to the treatment of the grass-roots. As a result, various quality problems appear soon after the construction of floor paint.
因而,嚴格檢查和處理混凝土基層是施工出高質量環氧耐磨地坪的基礎。
Therefore, strict inspection and treatment of concrete base is the basis of construction of high-quality epoxy wear-resistant floor.
(3) 注意對基層表面的處理
(3) Pay attention to the treatment of grass-roots surface
一般認為,混凝土為多孔材料,其與環氧樹脂材料的黏結是非常牢固的。
It is generally believed that concrete is porous material, and its bond with epoxy resin material is very strong.
但實際并不完全如此,因為這里面還有很多影響因素。
But this is not exactly the case, because there are many other factors.
實際上,只有經過正確處理的混凝土基層,涂料才能夠與混凝土產生良好的黏結。
In fact, only after the correct treatment of the concrete base, coating can produce good bond with concrete.
一般來說,在混凝土地面施工中,由于混凝土的振搗工藝,使表面層富集水泥漿而形成致密的水泥漿表層。
Generally speaking, in the construction of concrete ground, due to the vibration technology of concrete, the surface layer is enriched with cement slurry to form a dense surface layer of cement slurry.
該表層平滑,光潔,致密,粗糙度小。
The surface is smooth, smooth, compact and has small roughness.
另一種情況是,由于混凝土在固化過程中,表面混凝土的失水快。
Another case is that the surface concrete loses water quickly during the curing process.
水泥的水化不能夠完全經行,因而表面層的強度低,表面硬度也低。
Cement hydration can not go through completely, so the strength of the surface layer is low and the surface hardness is low.
所以為了施工出高質量的環氧耐磨地坪,需要將該表面層清除。
Therefore, in order to construct high-quality epoxy wear-resistant floor, it is necessary to remove the surface layer.
使環氧耐磨地坪能夠直接黏結于堅實的混凝土基層上,這樣也易于環氧樹脂向多孔的混凝土層中參透。
The epoxy wear-resistant floor can be directly bonded to the solid concrete base, which is also easy for epoxy resin to penetrate into the porous concrete layer.
(4)注意改善施工的勞動衛生條件
(4) Attention should be paid to improving the working hygiene conditions in construction
改善施工的勞動衛生條件對于環氧耐磨地坪漆的施工質量有重要的意義。
Improving the working hygienic conditions of construction is of great significance to the construction quality of epoxy wear-resistant floor paint.
通常,溶劑型涂料的施工是又臟又累又影響健康的勞動,特別是面積小,通風條件差的場合施工時,施工環境中的溶劑濃度很高。
Usually, the construction of solvent-based coatings is dirty, tired and harmful to health. Especially in small area and poor ventilation conditions, the solvent concentration in the construction environment is very high.
在這樣的環境下作業容易疲勞,進而影響施工質量,也容易引起火災,因而,應采取措施通風。
In such an environment, work is easy to fatigue, and then affect the quality of construction, but also easy to cause fire. Therefore, measures should be taken to ventilate.
對于其他容易造成施工罕見問題的因數亦應當采取措施改善。
Measures should also be taken to improve other factors that are likely to cause rare problems in construction.
(5)施工質量管理
(5) Construction quality management
環氧耐磨地坪漆在施工過程中應該有專職質量管理人員,對施工中的每一道工序進行管理,確保工序合格后在進行下一道工序。
In the construction process of epoxy wear-resistant floor paint, there should be full-time quality management personnel to manage every process in the construction, to ensure that the next process is carried out after the process is qualified.
環氧耐磨地坪漆的施工說明
Construction Explanation of Epoxy Wear Resistant Floor Paint
a) 清洗:清洗之前首先把該區域所有對方材料搬移,然后用專用清洗劑把油污洗干凈;
(a) Cleaning: before cleaning, all the other materials in the area should be moved first, and then the oil dirt should be cleaned with special cleaning agent.
b) 打磨:用大型金剛砂打磨機打磨,把原有的面漿磨平,以使新的地坪漆附著力增強,并用吸塵器吸干凈;
B) Grinding: grinding with a large diamond grinder to flatten the original surface slurry so as to enhance the adhesion of the new floor paint and clean it with a vacuum cleaner;
c) 環氧底漆:用法萊利牌單組份涂一遍(視水泥基面吸油情況而定)加強基面,封閉水泥表面毛細孔,增強附著力;
C) epoxy primer: apply the Farley brand one component once (depending on the oil absorption on the cement base surface) to strengthen the base surface, seal the capillary holes on the cement surface, and enhance the adhesion;
d) 混凝土地面加固:
D) Reinforcement of concrete floors:
磨損較大且混凝土強度達不到要求的地方必須進行混凝土加固處理,用電錘每平方米打10個洞左右,深度15㎝。
Where the wear is large and the strength of concrete can not meet the requirements, concrete reinforcement must be carried out. 10 holes per square metre should be drilled by electric hammer with a depth of 15.3%.
再用環氧樹脂加注該洞,使材料滲入到混凝土,增強其附著力;
The hole is then filled with epoxy resin to infiltrate the material into the concrete and enhance its adhesion.
e) 二次打磨:用大型金剛砂打磨機打磨,然后清掃除塵;
E) Secondary grinding: grinding with a large diamond grinder, then cleaning and dust removal;
f) 用地板漆膩子滿刮兩遍,干后鏟平或打磨平整,吸塵器吸凈表面灰塵;
F) Scrape the floor paint putty twice, dry it flat or polished flat, vacuum cleaner clean the surface dust;
g) 環氧地坪漆:用法萊利牌地坪漆甲、乙組份1:1調配,滾涂于膩子層上(一般兩遍),使色澤一致;
G) Epoxy floor paint: 1:1 blend of component A and B of Farley brand floor paint, roll-coating on putty layer (usually twice) to make the color consistent;
h) 罩光漆:用地板甲組份(清漆)罩光一遍,增強漆面硬度、耐度、強度,防潮防水,增加光澤度;
H) Overlay varnish: cover the floor deck component (varnish) once, enhance the hardness, endurance, strength, moisture-proof and waterproof, increase gloss;
i) 保養:做好后,一般需保養3—7天方可使用(單體面積大需分割,在保養期內進行伸縮縫分割)。
I) Maintenance: After completion, it is generally necessary to maintain for 3-7 days before it can be used (large area of monomer needs to be segmented, and expansion joints should be segmented during the maintenance period).
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